Maintenance and Light Repair
FOLLOW NUMERICAL SEQUENCE
BRAKE EQUIPMENT
1 AAMCO OFF CAR BRAKE LATHE

VIDEO1

VIDEO2  
2 HUNTER BL505 OFF CAR BRAKE LATHE VIDEO    
3 AAMCO ON CAR BRAKE LATHE VIDEO    
4 HUNTER OCL410 ON CAR BRAKE LATHE VIDEO    
 
 
BRAKE SYSTEMS
5

Chapter 71 (Brake System Fundamentals)

PPT TASK Quiz
Brake Types VIDEO    
Brake Force VIDEO    
Wheel Speed Sensors VIDEO    
GENERAL     LAB
6 Research service information ALLDATA IDENTIFIX LAB
7 Perform road test PPT    
8
Install wheel, torque lug nuts VIDEO    
HYDRAULIC SYSTEM
9
Measure brake pedal height,travel and freeplay   VIDEO LAB
10 Check master cylinder for external leaks and proper operation   VIDEO  
11
Inspect brake lines, flexible hoses, and fittings   VIDEO LAB
12
Select, handle, store, and fill brake fluid to proper level   VIDEO  
13
Identify components of brake warning light system   VIDEO LAB
14
Bleed brakes-Flush system
  VIDEO
15
Test brake fluid for contamination   VIDEO LAB
 
DISC BRAKES      
16 Chapter 72 (Brake System Diagnosis and Repair) Part 1 PPT TASK QUIZ
17 Chapter 72 (Brake System Diagnosis and Repair) Part 2 PPT TASK QUIZ
18 Remove and clean caliper assembly inspect for leaks and damage to caliper housing   VIDEO LAB
19 Clean and inspect caliper mounting and slides/pins for proper operation, wear and damage   VIDEO  
20 Remove, inspect and replace pads and retaining hardware   VIDEO  
21
Lubricate, and reinstall caliper, pads, and related mhardware; seat pads, and inspect for leaks   VIDEO LAB
22
Remove and reinstall rotor   VIDEO  
23
Clean, inspect, and measure rotor with a dial indicator and a micrometer    
24
Refinish rotor off vehicle   VIDEO LAB
25 Refinish rotor on vehicle   VIDEO  
26 Describe procedure for breaking brake pads      
27 Retract and adjust caliper piston on integrated caliper e-brake      
28 Check brake pad wear indicators     LAB
  DRUM BRAKES      
29 Remove, clean, inspect, and measure brake drums
  PDF
30 Refinish brake drum   VIDEO LAB
31 Remove, clean, and inspect brake shoes, springs, pins, clips, levers, adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate and reassemble.  

VIDEO1

VIDEO2

 

LAB
32 Remove, inspect, and install wheel cylinders.   VIDEO  
33 Pre-adjust brake shoes and parking brake install brake drums or drum/hub assemblies and wheel bearings.
  VIDEO
Power Assist Units Diagnosis and Repair      
34 Test pedal free travel; check power assist operation SEE CHAPTER LAB
35 Check vacuum supply to vacuum-type power booster. SEE CHAPTER  
Miscellaneous
(Wheel Bearings, Parking Brakes, Electrical)

     
36 Chapter 65 Tire, Wheel, and Wheel Bearing Fundamentals PPT Task Quiz
37 Remove, clean, inspect, repack, and install wheel bearings and replace seals; install hub and adjust bearings.     LAB
38 Check parking brake cables and components for wear, binding, and corrosion; clean, lubricate, adjust or replace as needed.   VIDEO LAB
39 Check parking brake and indicator light system operation; determine necessary action. SEE A6 ELECTRICAL
40 Check operation of brake stop light system SEE A6 ELECTRICAL
41 Replace wheel bearing and race.      
42 Inspect and replace wheel studs.   VIDEO LAB
Electronic Brake, Traction and
Stability Control Systems
     
43 Identify traction control/vehicle stability control system components.   VIDEO LAB
44 Describe the operation of a regenerative braking system.
  VIDEO LAB